Plunge Routers

About Plunge Routers

Plunge routers are versatile woodworking power tools that allow precise vertical control of the cutting bit during operation. Unlike fixed-base routers, the spring-loaded mechanism enables the cutter to be lowered into the workpiece and raised again whilst the motor is running, making them ideal for stopped cuts, mortises, and template work. MyToolShed.co.uk stocks a comprehensive range of plunge routers from leading manufacturers including Makita, DeWalt, Festool, and Bosch, available in both corded 240v and cordless 18v formats to suit workshop and site-based applications.

Available with either 1/4" or 1/2" collet sizes, plunge routers cater to different applications and user requirements. Compact 1/4" models offer excellent manoeuvrability for detailed work and edge profiling, whilst heavy-duty 1/2" machines deliver the power needed for demanding tasks like worktop jointing and large-diameter cutters. Modern brushless cordless models provide impressive performance and portability, whilst corded versions deliver consistent power for prolonged professional use.

Applications

Plunge routers are essential tools for various trades and applications:

• Joiners and Carpenters: Creating housing joints, mortises, door hinge recesses, and edge profiling on timber components
• Kitchen Fitters: Precision worktop jointing, sink cut-outs, and mason mitre joints
• Cabinet Makers: Cutting grooves for drawer bottoms, decorative mouldings, and intricate template work
• Furniture Makers: Inlay work, bespoke joinery, and custom edge profiles
• Shop Fitters: Creating signage, display fixtures, and bespoke retail installations
• Property Maintenance: General joinery repairs, alterations, and refurbishment projects
• DIY Enthusiasts: Home improvement projects, shelving, and woodworking hobbies

Choosing The Right Plunge Routers

Collet Size and Power: Select 1/4" routers (600-1200W) for general routing, edge work, and intricate tasks. Choose 1/2" models (1800W+) for heavy-duty applications, worktop jointing, and large cutters. Some routers accept interchangeable collets for maximum versatility.

Corded vs Cordless: Mains-powered 240v routers provide consistent power for workshop use and prolonged operations. Cordless 18v models from Makita, DeWalt, and Bosch offer excellent mobility for site work, particularly with brushless motor technology and high-capacity batteries.

Features and Controls: Variable speed control allows RPM adjustment to suit cutter diameter and material type. Soft-start motors reduce kickback, whilst constant electronics maintain speed under load. Look for clear depth scales, fine adjustment mechanisms, and secure locking systems. Premium models from Festool and professional-grade DeWalt offer superior dust extraction and guide rail compatibility.

Budget Considerations: Entry-level machines suit occasional DIY use (£50-£100), mid-range models from Bosch and Einhell balance performance and value for regular use (£100-£250), whilst professional-grade routers from Makita, DeWalt, and Festool justify their premium through durability and precision (£250-£600+). MyToolShed.co.uk stocks routers across all price points to suit every requirement.

Safety Information

Always wear appropriate PPE including safety glasses, hearing protection, and dust masks when operating plunge routers. Ensure workpieces are securely clamped and cutters are properly seated in the collet before use. Never adjust cutting depth whilst the motor is running, and always disconnect from power when changing cutters. Feed the router against cutter rotation to maintain control, and allow cutters to reach full speed before plunging. Use RCD protection with 240v supplies and ensure adequate dust extraction, particularly when routing MDF or treated timber.

Frequently Asked Questions

What's the difference between 1/4" and 1/2" plunge routers?

The collet size determines the shank diameter of compatible cutters. 1/4" routers are more compact and suited to intricate work, whilst 1/2" models are larger, more powerful machines designed for heavy-duty applications like worktop jointing. Some routers accept both sizes through interchangeable collets.

Are cordless plunge routers powerful enough for professional use?

Modern 18v brushless cordless routers from professional brands deliver impressive performance suitable for most routing applications. Whilst they may not match the sustained power of large corded models for continuous heavy-duty work, they excel for site-based joinery and general routing where mobility is essential.

Can I use a plunge router in a router table?

Yes, most plunge routers can be mounted inverted in a router table. Look for models with accessible height adjustment from above and convenient power switches. Some manufacturers offer dedicated router table inserts and lift mechanisms for easier mounting and adjustment.